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Alright Wrenchheads...need Some Advice...

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Sludge

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So, I have been wrenching on my 58 bug for two months now. Thats therapy for ya: sweating your ass off in the driveway cussing out damn near 60 year old German engineering!

I did a complete top end engine rebuild, completely replaced the entire brake system from scratch, dropped the front end 2.5 inches, and did a complete, and proper, 12 volt conversion.

However, I am struggling with an idle speed issue.

I went with magnafire in the distributor as I hate setting points. I upgraded from an impossible to get parts for 6 volt 28 PICT carb to a 30/31 PICT-3 carb. I have no problem setting the carb or the timing. She is currently set a 800RPM at idle showing 50 degrees dwell at 300RPM. I have the timing set at the 7.5 degrees BTDC as is correct for this 1500cc Single port. Carb jets are VW factory sizes.

Got everything dialed in and she was running great. Now I have developed interesting symptoms: Getting it started is easy. Keeping it running is near impossible until I get the engine seriously warmed up. The engine is also leaking oil from the rear crank seal, but only when the car is running.

I wonder if some of you wise sages can confirm my theory.

I suspect the lousy idling and the oil leak are connected- that is I'm getting a ton of blow by oil pressure that isn't relieved until the case heats up and allows the intake breather on that end of the block to become a vent instead.

(I had to convert to bolt on head covers as the passenger side bail type cover actually blew off while driving one day...my first indication of a blow by pressure issue.)

I do have a vintage EMPI external oil breather system from one of my old sand rails. Basically you bore a hole in each valve cover, install the sealed hose barbs, run a hose from each head up to the box, and then run a hose out of the box so the oil condensate is returned to the oil filler breather barb.

I suspect that should relieve the blow by pressure issue that is keeping positive pressure on cylinders 1 and 2 when the engine is cold.

I don't drive far in it, but sitting parked and reving the engine to get it warmed up is pretty hard on an air cooled Bug in the Nebraska summer heat.

Any suggestions?
 
I don't known much about VW's, or anything else for that matter, but I would be thinking that it is an air/carb problem; oil leak seperate issue. Then again, I am about to clean an idle air control valve in a throttle body this afternoon....
 
You create back pressure by either combustion gas getting blown by the rings, or bad valve timing. Could it be that when you were doing breakin you burned a hole in a piston? If you replaced the rings, did you make sure to set them at 270 deg? Could a retarded cam setting be causing the blowby? You might have to recam. All I got off the top.
 
You create back pressure by either combustion gas getting blown by the rings, or bad valve timing. Could it be that when you were doing breakin you burned a hole in a piston? If you replaced the rings, did you make sure to set them at 270 deg? Could a retarded cam setting be causing the blowby? You might have to recam. All I got off the top.


Checked all that. getting 90ish on the cylinders compression check. I tweaked the carb a bit this morning before work. running a bit rich now, but takes less time to warm her up to stable running condition. I triple checked the timing last night. Ill install the rest of the breather system this weekend. That should solve the oil blowing out the rear seal vents.
 
Problems solved:

Found and repaired the following:

#3 plug was a bit loose
vacuum tube on carb plug leaking
also found the idle fuel cutoff solenoid was bad

Installed different configuration for the breather system


all problems solved


Got here up to 75MPH without issue on my way to work this morning.
 
Glad you got it fixed. I just saw this. I've been working on air cooled VWs for over 16 years. I had the same issue with my 62 bug, many years ago. Your post just reignited my passion for air cooled VWs. I don't have a project in the garage right now, which is very strange for me. Feel free to hit me up if you want to talk VWs or anything else.
 
Glad you got it fixed. I just saw this. I've been working on air cooled VWs for over 16 years. I had the same issue with my 62 bug, many years ago. Your post just reignited my passion for air cooled VWs. I don't have a project in the garage right now, which is very strange for me. Feel free to hit me up if you want to talk VWs or anything else.
Good to see another air head around!

After All that I developed an electrical short. Oddly it turned out to be the wiper motor had an internal, intermittent short to ground in it.

I also broke a front shock bolt. Riding rough till the replacement gets in!
 
Here is some relatively recent pics of the project!

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paint and body is still a work in progress, but its getting there!
 
Looks great! I have a dream of getting a split window bus project, but we shall see if I actually find one for a decent price
 
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